Mailmaster 465HS Flats Inserter

The Mailmaster 465HS handles #10 to 10” x 13” envelopes, inserting at speeds of up to 6,000 completed envelopes per hour. A modular enveloping system, the KAS 465HS offers flexibility, durability and ease of set-up. Insert stations can handle a wide variety of materials including single sheets, cards, reply envelopes, pre-folded items, magazines, glossy stock and thicker booklets. It is possible to pre-select the number of items fed from an insert station, and have the insert stations cascade automatically from one bookfeeder to another when it runs low. 

The standard sheet feeder folder handles 8.5" x 14.0" forms, 2 fold plates are to meet every fold requirement. The modular design allows for upgrade-ability of the sheet-feeder at anytime to include any of the feeders offered by KAS directly to the system or in combination with the set-collator-folder or the high capacity loader.

Each system has two bookfeeders as standard capable of handling books up to 0.25” thick, but more can be included and the thickness can be increased. Changeover between jobs takes just a few minutes even when switching from a #10 to a 10” x 13” envelope. Each insert station has miss, double, low product and jam detection. There are further sensors throughout the machine to check the path of the documents through the system. Any error automatically stops the machine and the location of the error is displayed on the screen.

OMR (optical mark reading), barcode, 2D barcode or OCR (optical character recognition) are all available to facilitate batching of the prime document, selection of inserts, matching with insert stations, divert of filled envelopes before sealing, envelope marking, mail sorting and integrity control.

Standard Features: 

• Inserts into #10 to 10” x 13” envelopes
• Quick changeover between jobs
• Durable construction
• Variable speed up to 6,000 envelopes per hour
• Packing thickness up to 0.5”
• Pivoting color touch screen control panel
• Sequential start up and shut down
• Simple top load, bottom feed for continuous production
• Envelope low sensor, miss, low, double, & jam detection
• Two thick product book feeders up to 0.25” thick
• On screen run information
• Hand feed position
• Runoff conveyor
• Multiple feeding from insert stations & automatic station cascading

Options:

• Document accumulation and nest folding
• In-line corner stapling
• Continuous forms cutter
• OMR, barcode, 2D barcode, OCR reading capability
• Production & Audit Trail capability
• Report printing capability
• Filled envelope divert
• Envelope marking
• On-edge stacking conveyor
• Mail sorting capability
• Back end integrity control
• Inline metering integration

The complete solution for Flats Inserting!

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